1. Equipment name: stainless steel kettle hanging wax removal cleaning drying line,hanging type wax removal cleaning drying equipment line for stainless steel kettle
2. Equipment model: HS-4432PT
3. Equipment model definition: HS--Dongguan Hongshun Automation Equipment Co., LTD. 4 indicates that there are 4 functional sections; 432 refers to 432 shockers
4. Equipment use: used for precision electric water heater and other parts surface dewaxing cleaning, workpiece drying.
Stainless steel kettle hanging wax removal cleaning drying linecapacity: the basic washing time is 2-3min, the chain walking speed can be adjusted by frequency, it can work continuously for 24 hours,
5. Cleaning size: Part size specification: 160*3800*1800MM
6. Stainless steel kettle hanging wax removal cleaning drying line size: see the drawing, subject to the final design drawing
7. Cleaning process:(from left to right)
Loading → ultrasonic dewaxing → rinsing → hot pure water rinsing → compressed air cutting water → tunnel drying → air cooling → unloading
order number |
Process name |
ultrasonic |
processing temperature ℃ |
medium |
filter |
1 |
loading |
—— |
—— |
—— |
—— |
2 |
Ultrasonic dewaxing |
1440W,28KHZ |
70-80 |
City water |
have |
3 |
Ultrasonic rinsing |
7200W,28KHZ |
70-80 |
City water |
have |
4 |
Wash with hot pure water |
—— |
70-80 |
pure water |
|
5 |
Cut water |
—— |
|
compressed air |
|
6 |
Tunnel drying |
—— |
100-150℃ |
hot-blast air |
/ |
7 |
cooling |
—— |
normal atmospheric temperature |
air |
/ |
8 |
unloading |
—— |
—— |
—— |
—— |
8. Working principle and design characteristics of the equipment:
structural composition :
The cleaning machine is mainly composed of ultrasonic system, cleaning channel, circulating filtration system, transmission mechanism, closed hood, acoustic and light alarm system, electrical control system, tunnel drying and other parts. The whole cleaning part of the machine is fully enclosed structure, see the attached drawings and the following description for the specific structure. The power distribution facilities of the equipment are independent electrical control cabinet.
Equipment description:
This cleaning machine is fully automatic, with the cleaning process controlled by a programmable controller. It consists of a continuous operation system made of stainless steel, including ultrasonic cleaning, ultrasonic rinsing, drying, water cutting, and cooling sections. The operator places the workpieces on the hanging conveyor line, which sends them sequentially to each cleaning station. After ultrasonic rinsing and water cutting, the workpieces are dried at the discharge end, completing the cleaning cycle. After cooling, the operator removes the workpieces from the discharge end. The cleaning and drying section of the entire system is designed as a closed chamber structure.
The equipment focuses on the following aspects for the cleaning object and the cleaning agent used:
² Special liquid level, misoperation sound and light alarm device
² The hanging chain continuous operation ensures the mass production capacity of large workpieces.
² LCD touch screen visual operation man-machine interface