High - throughput Automatic Powder Coating Setup with Turbo - charged Spraying for Construction Materials
Automatic Powder Coating Setup Overview:
The automatic powder coating setup features turbo - charged spraying technology, increasing the spraying speed by 50% compared to standard systems. It can handle large - sized construction materials such as steel profiles, aluminum panels, and pipes. With a conveyor speed of 1 - 4m/min and a maximum part weight of 1000kg, it has a high - throughput capacity. The intelligent temperature control system in the curing oven ensures a perfect finish every time, making it an essential choice for construction material manufacturers.
Partial parameter description of Automatic Powder Coating Setup :
Transmission system (double drive)
Horizontal all-in-one motor: 4kw *2 (dual drive special)
Hoist box: 2 sets
Control system: 2 sets
Frequency converter: 4kw*2 sets
Transmission seat: 2 sets
Belt pulley: 2 sets
Chain wheel: 2 sets / chain: 2 types
Triangle belt: 4 types
Hardware accessories: 1 type
One hanging device: equipped with 2900 sets of fish scale hanging device
Secondary lifting equipment: provided by the customer (or customized for the customer)
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automatic Powder Coating Setup :
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automatic Powder Coating Setup:
Fully automatic powder coating line: three-phase 380V/50Hz |
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The total power demand is about 125KW/H |
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Suspended conveyor |
4KW * 2 units =8kw |
Pre-oil removal |
2.2KW*1 |
The swimming type main oil removal |
3KW * 10 ultrasonic units |
Water spray |
2.2KW*7 sets = 15.4KW |
Conveyor belt |
0.75KW*2 sets =1.5kw |
Smoke exhaust |
7.5kw |
The circulating fan of the drying furnace |
7.5KW * 1 unit |
Power of circulating fan in curing furnace |
5.5KW * 2 units =11 |
The fan of the powder cabinet |
30kw |
Air compressor 50 HP 37kw (installed by customer) |
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Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface |
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2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine |
Our typical customers:
Company profile :
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.