Aluminum Extrusion Profiles Anodizing Line For Southeast Asia Market
Aluminum Extrusion Profiles Anodizing Line Overview:
Designed specifically for Southeast Asia’s construction and architectural sectors, this anodizing production line optimizes processing for aluminum extrusions used in window frames, doors, and structural components. The system features a sulfuric acid anodizing process, ensuring corrosion resistance against the region’s high humidity and tropical weather. With energy-efficient electrolytic tanks and automatic temperature control, it reduces operational costs while meeting local environmental standards. The line supports decorative finishes in vibrant colors, ideal for matching Southeast Asian architectural aesthetics, and includes a sealing unit to prevent oxidation. Compact yet high-capacity, this turnkey solution suits both large manufacturers and mid-sized enterprises, offering reliable performance and easy maintenance for seamless integration into regional production chains.
Partial parameter description of Aluminum Extrusion Profiles Anodizing Line:
1-6: Tank 10,11, and 12: 3 anodized tank
1-6-1 structure:
1) Inner tank size: 800×4000×1600mm (L×W×H)
2) Made of Taiwan Lida 15mm PP material, the tank reinforcement adopts A3 steel, and the rust-proof three layers are covered with the same color (6mm PP) plate welding to ensure that the tank is not deformed, not leakage, good corrosion resistance and beautiful appearance. The bottom of the tank is set for side liquid discharge.
3) Reinforcement of the tank: A3 material 80×40×4mm square tube is used, and 6mm PP plate of the same color is welded after three layers of rust prevention.
4) Reinforcement of the tank edge: chamfer welding of PP material with a thickness of 15mm and the same color
5) Two exhaust hoods are arranged on both sides of the tank and connected to the exhaust main pipe.
1-6-2 oxidation power supply:
1) A 25V-3000A voltage and current stabilizing power supply is configured, and the DC conductive copper busbar has enough cross-sectional area to meet the process requirements and ensure that there is no obvious heating phenomenon of the conductive electrode and conductive copper busbar during transmission.
2) In order to ensure the uniform distribution of anode and cathode current in the tank and no short circuit phenomenon, all anode and cathode conductive seats are equipped with insulating pads. (The device is designed with an anode as a contact conductive electrode in water to ensure good conductivity)
3) The connection points between the rectifier and the anode and cathode of the plating tank should be minimized. All the connection points should be polished flat, coated with conductive paste, and tightened with acid-resistant screws.
4) The cathode lead plate of the oxidation tank shall be purchased by the buyer (or configured by our company at a separate price).
1-6-3 Chiller:
The cooling setting is 20HP direct cooling refrigeration machine and direct circulation cooling of the oxidation tank; thus achieving rapid cooling; temperature control accuracy is ±2℃.
1-6-4 Filter pump:
The circulating filter device is connected with the exchange tank, the filtration accuracy is 5μ, the flow rate is 20T/h, the filtration pump is Taiwan "national treasure" chemical special pump, and the filtration bucket is made of PP material.
1-6-5 piping:
1) Pure water pipe: φ3/4" PVC pipe (with PVC ball valve).
2) Drainage pipe: φ3" PVC pipe (with fittings/spherical valve).
3) Stirring: air stirring (φ3/4" PP pipe)
Material list for Aluminum Extrusion Profiles Anodizing Line:
device name |
Ingredients specifications |
place of production |
brand |
remarks |
gangway |
The main structure is made of A3 square tube and angle timber, and the structure is in the form of a landing. |
domestic |
|
|
Pedal 15mm fiberglass shed grid strong grid plate |
Guangzhou |
Guangzhou glass steel plant |
|
|
filtering machine |
Type: Precision single barrel filter magnetic suction filter machine material PP and SS cylinder |
Dongguan |
national treasure |
Taiwan |
pipe system |
All pipe fittings are configured with standard products All the water stop valves are double actuated PVC ball valves |
Guangzhou |
South Asia Taiwan |
South Asia Plastics (Guangzhou) Co., LTD |
commutator |
Type: three-phase oil-cooled SCR control rectifier type Output voltage: 0-25V (volt) Output current: 3000A |
Guangzhou |
Jewel |
Guangzhou |
Exhaust air pipe |
Main air pipe: 6MM PP plate is used, and the pipe diameter is Φ500mm Suction hood: PP board is used, 8mm thick washing tower plate is 10mm thick |
Hebei |
Lida |
|
Stainless steel tank |
Material: SS304/3mm thick bending chamfer welding |
Foshan |
Tricyclic |
|
Plastic tank |
Material: PP15mm welding manufacturing
|
Taiwan |
Lida |
enter port |
Whole machine rack |
All the racks are made of A3 square tube, and the leading rail is made of stainless steel flat steel |
Foshan |
Respect to Yuan Hengyu |
|
Portal crane |
The body is made of SS steel plate, bent and welded |
Foshan |
Tricyclic |
|
Italian worm gear electromagnetic brake motor is adopted |
Italy |
Simic |
enter port |
|
Electronic control system |
The intermediate relay of Omron PLC series is selected in Japan |
Shanghai |
OMRON |
Japan |
AC contactor |
Shanghai |
Schneider |
Germany |
|
frequency transformer |
Shanghai |
Mitsubishi |
Japan |
|
Kunlun Tongtai touch screen |
Beijing |
Kunlun is in a state of flux |
China |
|
thermostat |
Digital display temperature control and sensor |
Shanghai |
OMRON |
Japan |
cooling-water machine |
The compressor is American Taikang compressor or French Myoyle |
Guangdong |
Dian Electric |
|
For a complete technical solution of Aluminum Extrusion Profiles Anodizing Line, please contact me. We will customize the design based on your product technical requirements and factory layout.
Our typical customers:
About Us:
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.