Designed for aluminum alloy die - castings, this automatic production line integrates precision cleaning, passivation, and film formation in a single automated system. It features multi - stage ultrasonic cleaning to remove casting residues and oils, followed by a chemical passivation module that forms a dense oxide layer to enhance corrosion resistance. The film formation stage uses advanced technology.
With PLC - controlled processes, the line ensures consistent quality, reducing human error. Its modular design allows easy integration with existing die - casting workflows, ideal for automotive parts, electronics casings, and architectural components. The line complies with international standards (e.g., ISO, ASTM), boosting production efficiency by 40% while minimizing chemical waste.
Keywords: aluminum alloy die - casting passivation line, automatic film formation system, ultrasonic cleaning equipment, anodizing production line.
Process Of Automated Passivation System:
manual feeding ⇒ ultrasonic degreasing No.1 ⇒ ultrasonic degreasing No.2 ⇒ ultrasonic washing No.3 ⇒ passivation No.4 ⇒ ultrasonic pure water washing No.5 ⇒ pure water washing No.6 ⇒ blow water manually ⇒ tunnel furnace drying ⇒ convey to the full inspection platform
Partial parameter description Of Passivation Line:
5. Main supporting system of the equipment
5-1. Single-arm manipulator
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quantity
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1 set
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structure
form
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Transmission mode: it adopts gantry robot, sling, polyamide walking wheel, guide rail and motor combination transmission.
Run mode: one basket is grabbed at a time, and one manipulator automatically completes the transfer of the whole cleaning basket frame through the program.
Material: the outer frame and lifting arm are made of SUS304 stainless steel.
Basket transfer time: less than 1 minute, with deceleration buffer function when moving horizontally and descending.
The lifting of the manipulator is driven by a sling and has an anti-reversal function.
The transverse movement adopts polyamide walking wheel + gear and rack guide transmission.
The manipulator is equipped with sound and light alarm device, anti-collision safety protection device and limit device to ensure operation
Safe.
Load: 30~50KG.
Transmission motor brand: Mitsubishi or Xinjie servo
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parameter
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The speed of rise and fall
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5~7m/min (variable frequency speed regulation).
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The speed of Transverse
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6~12m/min (frequency conversion speed regulation).
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function
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Pulsating (manual) action, automatic operation, automatic reset system, pause and emergency stop.
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For a complete technical solution Of Automated Passivation System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Our typical customers:
About Us:
We provide solid services to every enterprise with a demand for surface treatment equipment. Our strong core software development team and overall design team for electronic circuits and mechanical appearance can ensure that our equipment remains in a leading competitive position in the industry and meets the usage requirements of a wide range of customers. Our experienced customer service team Professional technology and services can provide you with all-round 24-hour technical consultation and services before, during and after sales, so that you have no worries at all.
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