Multi-Functional Vacuum Hydrocarbon Cleaner: Ultrasonic + Vacuum Drying + Distillation
Overview Of Vacuum Hydrocarbon Degreasing Machine:
Vacuum System Performance: Enhancing Cleaning & Drying Efficiency
The HS-6388MFG’s vacuum system is a critical component, designed to enhance both cleaning effectiveness and drying speed. It uses a combination of liquid-ring pumps and roots pumps, tailored to the needs of different tanks. The 3# and 4# vacuum precision cleaning tanks share a "CNST" VG95/2.2KW liquid-ring pump, which creates a vacuum environment to expel air from part surfaces, blind holes, and gaps. This allows hydrocarbon solvent to fully infiltrate, eliminating cleaning blind spots—a common issue in atmospheric cleaning where air traps prevent solvent contact.
For the 5# and 6# vacuum drying tanks, the system is upgraded to a two-stage configuration: Cuiman RT0.30S roots pumps (0.75KW for 5#, 1.75KW for 6#) paired with "CNST" VG155 liquid-ring pumps (4KW for 5#, 5.5KW for 6#). This setup achieves a higher vacuum degree, triggering the "vacuum boiling effect"—where hydrocarbon solvent on part surfaces boils at a lower temperature (due to reduced pressure) and evaporates rapidly. As a result, drying time is shortened to ≥5 minutes per basket, far faster than the 1-hour+ drying time of atmospheric methods.
The vacuum system also improves safety: by reducing oxygen concentration in the machine, it eliminates the risk of hydrocarbon solvent combustion (even when heated to above its flash point during drying). SMC PSE-series vacuum gauges monitor vacuum levels in real time, with the PLC adjusting pump operation to maintain stable pressure. This precision ensures consistent cleaning and drying results, even for large batches or complex parts.
Consumption of Multi-Functional Vacuum Hydrocarbon Cleaner for reference:
|
order number |
name |
wastage |
remarks |
|
1 |
hydrocarbons |
Add as required |
It depends on the amount of cleaning |
|
2 |
Filter cotton core |
About 12 per month |
Replace as required |
|
3 |
Heat medium oil |
100L/2500 hours |
Replace every 2500 hours of work |
|
4 |
Vacuum pump lubricating oil |
0.2L/200 hours |
Check and add every 200 hours of work |
|
5 |
power consumption |
About 30kw/hour |
average value |
|
6 |
compressed air |
400 NL/min |
Drive use (cylinder, pneumatic valve) |
Our typical customers:
