Automated Powder Coating Line with 3D Spraying for Complex - shaped Parts
Automated Powder Coating Line Overview:
For complex - shaped parts, our Automated Powder Coating Line with 3D spraying capability is a must - have. It can adjust the spray gun's position and angle in three - dimensional space, ensuring even coating on all surfaces. The line is structured with a robotic arm for precise 3D movement. It's suitable for coating parts like automotive engine covers with complex geometries, providing a uniform and high - quality powder coating.
Partial parameter description of Automated Powder Coating Line
Fully automatic recovery powder cabinet
The powder spraying system consists of:
It is composed of fully automatic recovery powder spraying cabinet, large cyclone recovery system, air supply center, automatic spraying reciprocating machine, manual spraying, secondary powder recovery system, automatic spray gun and manual powder spraying gun
The features of the cyclone quick color changing spray booth system:
Overall solution description:
1. This is a set of large cyclone two-stage powder recovery system, powder recovery efficiency is high, reduce costs, equipment is durable.
2. To facilitate hand spraying, the world's most advanced external hand-spraying platform has been adopted. This design allows operators to closely approach the workpiece for observation and spraying of hard-to-reach areas, while also enhancing the comfort of the operating environment. By moving the hand-spraying port outside the spray booth, the internal length is shortened, making it easier to clean.
3. The cyclone adopts European technology, and the single separation rate can reach more than 97%.
4. The back filter adopts blowback filter element recovery, which is highly efficient and low noise.
5. The equipment is equipped with automatic recycling and powder screening system to ensure the normal pollution-free circulation of powder.
6. The bottom of the spray room adopts a flap mechanism and a pulse air flow automatic cleaning system to ensure the timely recovery of excessive powder.
Process flow of Automated Powder Coating Line:
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Time of each pretreatment process of Automated Powder Coating Line:
project |
Spray pre-oil removal |
Swimming type main oil removal |
Spray washing 1 |
Spray washing 2 |
time |
1.5min |
4-5min |
1.5min |
1.5min |
project |
The swimming style main activated |
Spray washing 3 |
Spray washing 4 |
Swimming type passivation |
time |
4-5min |
1.5min |
1.5min |
4-5min |
project |
Spray washing 5 |
Spray washing 6 |
Pure water wash |
|
time |
1.5min |
1.5min |
1.5min |
|
Our typical customers:
The overall layout design of the production line considers the rationality of the whole production line process, and the coordination, neatness, beauty and convenience of operation and maintenance of the equipment layout;