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Automated Powder Coating Line

Intelligent Automatic Powder Coating System Customized With AI Based Quality Control

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Mr. Jesse Tang

hongshunautomation@gmail.com

8613929185382

8613929185382

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Intelligent Automatic Powder Coating System Customized With AI Based Quality Control

Brand Name:	Hongshun
Model Number:	HS-AC260CPP
MOQ:	1 set
Price:	$20,000 to $50,000
Packaging Details:	film
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

Dongguan

Certification:

CCC/CE

Workpiece Name:

Appliance Parts

Powder Spraying Gun:

8 Sets

Production Capacity:

1500 - 2000 Parts Per Hour

Control The Power:

Single Phase AC220V-50Hz Single Phase + Ground Wire

Drive Power:

Three-phase AC380V-50Hz Three-phase Five-wire System

Supply Ability:

5 sets/month

Highlight:

Intelligent Automatic Powder Coating System

Customized Automatic Powder Coating System

Customized Surface Treatment Equipment

Product Description

Intelligent Automatic Powder Coating System with AI-Based Quality Control

This advanced automated powder coating system integrates AI-based quality control technology, detecting coating defects in real-time with 99% accuracy. Designed specifically for appliance parts including refrigerator doors and washing machine drums, it delivers consistent coating thickness ranging from 35-120μm with a production capacity of 1500-2000 parts per hour.

System Overview

Featuring an intuitive operator interface for easy parameter management, this system ensures uniform, high-quality coating finishes for household appliances through advanced automation technology.

Spray Gun Configuration

Wagner Powder Electrostatic Spray Guns: 8 sets of automatic powder spraying guns and 4 sets of manual powder guns

Key Features

Advanced design with compact, sealed controller body preventing powder leakage and circuit shorts
Lightweight split high-voltage electrostatic powder guns (480g) suitable for flat surfaces, negative corners, and complex parts
High powder utilization rate with uniform, repeatable spraying effects for all powder types including metal powders
Unique needle flow design prevents powder accumulation and improves discharge effectiveness
Stainless steel powder buckets for easy cleaning and maintenance
Advanced powder transfer pump with easy-clean internal design and complete nozzle system

Custom Solutions Available: Complete technical solutions customized based on your product requirements and factory layout. Contact us for detailed specifications.

Process Flow

Loading → Pre-degreasing & residue removal → Main degreasing (swimming + ultrasonic + heating) → Water washing (I) → Water washing (II) → Activation → Water washing (III) → Water washing (IV) → Passivation → Water washing (V) → Water washing (VI) → Pure water cleaning → Automatic water removal → Dehydration drying → Natural cooling → Online roasting → Anti-pull installation → Automatic powder spraying → Hurricane recovery → Powder supply center → Secondary recovery → Grinding → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging

Power Specifications

Component	Power Consumption
Fully Automatic Powder Coating Line	Three-phase 380V/50Hz
Total Power Demand	Approximately 125KW/H
Suspended Conveyor	4KW × 2 units = 8KW
Pre-oil Removal	2.2KW × 1 unit
Main Oil Removal	3KW × 10 ultrasonic units
Water Spray System	2.2KW × 7 sets = 15.4KW
Conveyor Belt	0.75KW × 2 sets = 1.5KW
Smoke Exhaust	7.5KW
Drying Furnace Circulating Fan	7.5KW × 1 unit
Curing Furnace Circulating Fans	5.5KW × 2 units = 11KW
Powder Cabinet Fans	30KW
Air Compressor (50 HP)	37KW (customer installed)

Customer Requirements: 1-inch water pipe for tap water, 3-inch drainage pipe installed to designated interface. Main power supply line arranged to control cabinet main switch.

Application Examples

Manufacturer Profile

Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City, is a professional manufacturer of high-precision surface treatment equipment. Specializing in ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and peripheral equipment. The company provides complete turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services supported by comprehensive quality management systems and strong technical capabilities.

Contact us for customized powder coating solutions tailored to your specific requirements and factory layout.

Tags:

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

products details

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Intelligent Automatic Powder Coating System Customized With AI Based Quality Control

Intelligent Automatic Powder Coating System

Customized Automatic Powder Coating System

Customized Surface Treatment Equipment

Automatic Powder Coating Line

Powder Coating Conveyor Systems

Electrostatic Powder Coating Line