Intelligent Automatic Powder Coating System Customized With AI Based Quality Control

1 set
MOQ
$250,000 to $500,000
Price
Intelligent Automatic Powder Coating System Customized With AI Based Quality Control
Features Gallery Product Description Chat Now
Features
Specifications
Workpiece Name: Appliance Parts
Powder Spraying Gun: 8 Sets
Production Capacity: 1500 - 2000 Parts Per Hour
Control The Power: Single Phase AC220V-50Hz Single Phase + Ground Wire
Drive Power: Three-phase AC380V-50Hz Three-phase Five-wire System
Highlight:

Intelligent Automatic Powder Coating System

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Customized Automatic Powder Coating System

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Customized Surface Treatment Equipment

Basic Infomation
Place of Origin: Dongguan
Brand Name: Hongshun
Certification: CCC/CE
Model Number: HS-AC260CPP
Payment & Shipping Terms
Packaging Details: film
Delivery Time: 50 days
Payment Terms: L/C,T/T
Supply Ability: 5 sets/month
Product Description

Intelligent Automated Powder Coating System with AI - based Quality Control for Appliance Parts

 

Automated Powder Coating System Overview:

This intelligent automated powder coating system utilizes AI - based quality control, detecting coating defects in real - time with an accuracy of 99%. The adjustable spray guns can coat appliance parts like refrigerator doors, washing machine drums, etc., with a thickness range of 35 - 120μm. It has a production capacity of 1500 - 2000 parts per hour. The system's intuitive interface allows operators to easily manage parameters. Its advanced technology ensures consistent, high - quality coating for household appliances.

 

Partial parameter description of Automated Powder Coating System :

Wagner powder electrostatic spray gun

Automatic powder spraying gun 8 sets

4 sets of manual powder gun

Product Introduction:

The device adopts imported Wagner powder spraying gun and is developed and produced based on the most forward-looking design concept of the coating industry.

A new generation of electrostatic spraying equipment.

 characteristic :

1. Reasonable design, beautiful appearance, compact structure, the controller body is fully sealed to prevent powder leakage caused by pollution and circuit short circuit.

2. The split high voltage electrostatic powder gun weighs only 480G. It can be used for flat parts, negative corners and complex parts with high powder rate

Higher, no matter what kind of powder can produce uniform and repeatable spraying effect (can spray metal powder).

3. Unique needle flow design, so that the needle does not accumulate powder, good discharge effect, and improve the powder rate.

4. Stainless steel powder bucket, clean and convenient.

5. Powder transfer pump: The standard powder transfer and easy to clean internal design is the most prominent feature of the new powder pump. The internal design of the powder pump has a complete nozzle, which can be easily cleaned by air.

 

For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.

 

Process flow of Automated Powder Coating System :

Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging

 

Power list of Automated Powder Coating System:

 

Fully automatic powder coating line: three-phase 380V/50Hz

The total power demand is about 125KW/H

Suspended conveyor

4KW * 2 units =8kw

Pre-oil removal

2.2KW*1

The swimming type  main oil removal

3KW * 10 ultrasonic units

Water spray

2.2KW*7 sets = 15.4KW

Conveyor belt

0.75KW*2 sets =1.5kw

Smoke exhaust

7.5kw

The circulating fan of the drying furnace

7.5KW * 1 unit

Power of circulating fan in curing furnace

5.5KW * 2 units =11

The fan of the powder cabinet

30kw

Air compressor 50 HP 37kw (installed by customer)

Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface

2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine

 
 

Our typical customers:

Intelligent Automatic Powder Coating System Customized With AI Based Quality Control 0Intelligent Automatic Powder Coating System Customized With AI Based Quality Control 1 Intelligent Automatic Powder Coating System Customized With AI Based Quality Control 2

 

Company profile :  

Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.

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Get in touch with us
Contact Person : Jesse Tang
Tel : 8613929185382
Fax : 86--13929185382
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