High - efficiency Automatic Powder Coating Plant with Cyclone Powder Recovery for Metal Furniture
Automatic Powder Coating Plant Overview:
The automatic powder coating plant is equipped with a cyclone powder recovery system, achieving a powder utilization rate of over 96%. It can coat metal furniture items like chairs, tables, and cabinets at a speed of 1200 - 1800 pieces per hour. The adjustable coating thickness (40 - 120μm) caters to different furniture styles. Its modular design makes it easy to expand production capacity. This plant helps metal furniture manufacturers save costs while delivering high - quality, durable coatings.
Partial parameter description of Automatic Powder Coating Plant:
Powder secondary recovery system:
1. 12 sets of membrane filter elements, 24 polyester fiber filter elements, the filtration accuracy reaches 99.99%, can meet the indoor emission standard;
2. Pulse backwash group
3. The 30kw fan power system is an important part of the whole spray booth
4. Sound insulation cotton is arranged in the room of the fan to effectively reduce the noise of the fan;
Specifications of quick color changing powder spraying cabinet: L7500*W2000*H2250mm (outer size) including feet 700mm
Material: PP board folding, stainless steel at the bottom, bottom recycling
include :
1. The spray chamber A is equipped with 8 gun narrow slots, 4 on each side,
2. The inlet and outlet are equipped with one hand nozzle each,
3. There are 6 sets of lighting in the spraying room, and 2 sets of lighting at the top of the inlet and outlet of the spraying room,
4. Two sets of air knife powder cleaning devices are set on both sides of the spraying room
5. The bottom of the spray room adopts the adjustment plate method to ensure the best air flow of the suction.
6. The bottom frame of the spray booth is 880mm, which is made by welding 50mm square tube
7. The artificial guardrail is made of 50mm square tube welding and fixed with screws
8. The manual workbench is made of steel plate bending plate
9. The bottom of the spray cabinet is sealed with galvanized plate snap fasteners, and the galvanized plate is bent and sprayed with powder. The handle is installed to make the appearance beautiful
Specifications of large cyclone powder recovery system: L1300*D1300*H5426mm large cyclone (outer size)
The big cyclone uses an efficient recovery device
Air volume: 14000-20000 m3/h,
It includes: one set of cyclone separator
Plate thickness: 3mm
Height: 5426 (mm) Height: 5426 (mm)
Straight section diameter: 1300 (mm)
Shape: Cone
Carbon steel plate surface spraying
One movable lower hopper is available
Integrated powder pump conveying device 1 set
The powder recovered after passing through the cyclone separator is returned to the powder supply center
A large cyclone is connected to the filter pipe
The diameter of the straight pipe and elbow is 500mm, which is fixed by screws
Duct material: 1.5mm rolled spray plastic steel plate is made
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automatic Powder Coating Plant :
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automatic Powder Coating Plant :
Fully automatic powder coating line: three-phase 380V/50Hz |
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The total power demand is about 125KW/H |
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Suspended conveyor |
4KW * 2 units =8kw |
Pre-oil removal |
2.2KW*1 |
The swimming type main oil removal |
3KW * 10 ultrasonic units |
Water spray |
2.2KW*7 sets = 15.4KW |
Conveyor belt |
0.75KW*2 sets =1.5kw |
Smoke exhaust |
7.5kw |
The circulating fan of the drying furnace |
7.5KW * 1 unit |
Power of circulating fan in curing furnace |
5.5KW * 2 units =11 |
The fan of the powder cabinet |
30kw |
Air compressor 50 HP 37kw (installed by customer) |
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Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface |
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2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine |
Our typical customers:
Company profile :
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.