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Copper Busbars Automated Ultrasonic Cleaning System With Precision Nozzles Drying Electrical Industry

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Mr. Jesse Tang

hongshunautomation@gmail.com

8613929185382

8613929185382

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Copper Busbars Automated Ultrasonic Cleaning System With Precision Nozzles Drying Electrical Industry

Brand Name:	Hongshun
Model Number:	HS-1000SC
MOQ:	1 set
Price:	$100,00 to $3000,0
Packaging Details:	film
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

Guangdong

Certification:

CCC/CE

Applications:

Copper Busbars

Conveyor Speed:

3-10m/min

Spray Pressur:

140bar

Power Supply:

380±10%/50HZ

Dryer Temperature:

Ultrasonic Frequency:

28KHZ

Supply Ability:

5 sets/month

Highlight:

Copper Busbars automated ultrasonic cleaning system

Electrical Industry automated ultrasonic cleaning system

Copper Busbars automatic ultrasonic cleaner

Product Description

Copper Busbars Automated Ultrasonic Cleaning System

Conveyor spray cleaning machine for copper busbars with precision nozzles and drying system designed for the electrical industry.

System Overview

Precision nozzles deliver targeted 140bar spray pressure to copper busbars. The conveyor operates at adjustable speeds of 3-10m/min, while the 65℃ drying system prevents oxidation. This system ensures optimal conductivity by effectively removing grease and oxides, fully compliant with IEC standards for electrical equipment manufacturing.

Cleaning Requirements

Total residue weight ≤ 4.5mg
Metal particle diameter ≤ 600μm
Non-metallic particle diameter ≤ 1800μm
Fiber length ≤ 4000μm
No surface watermarks after cleaning (with pure water system)
Complete drying including blind holes

Process Flow

Workpiece flow direction: Left in, Right out

Manual feeding
Ultrasonic cleaning
Fixed-point spraying
Air cutting
Fixed-point spraying
Mobile spraying
Mobile air cutting
Fixed-point air cutting
Vacuum drying
Cooling section
Automatic unloading (truss manipulator)
Full inspection and packaging

Fixed Spray Section Configuration

Section	Section 3; 1 work station
Structure	Spray pipes strategically positioned according to workpiece shape Stainless steel frame construction Emergency stop buttons at both ends and equipment center Observation and maintenance windows at each station Pneumatic isolation doors between spray chambers Sloped funnel bottom for efficient liquid drainage
Spray System	Spray Pipe: SUS304 material, Φ27 model, valve-controlled nozzle assembly with pressure display Fan Nozzle: SUS304 material, positioned according to workpiece geometry Spray Pump: Immersion pump set with adjustable pressure up to 8Bar Bag Filter: Stainless steel with 20μm filtration accuracy, includes water pressure gauge
Reservoir	Volume designed according to spray flow requirements 10mm thermal insulation to minimize heat loss Material: 2.5mm SUS304 Low liquid level sensor and height markings Maze structure for effective oil and impurity separation
Heating System	Built-in SUS304 heating rod, 2X6KW=12KW total power Heats from 20℃ to 40℃ within 30 minutes Digital display thermostat with ±5℃ control accuracy

Filtration Principle

Multi-stage filtration system: Spray water return → Tray-type stainless steel coarse filter → Pump inlet filter → Bag filter (10μm) → Spray pipe distribution

Complete Technical Solutions

For comprehensive technical specifications and customized design based on your product requirements and factory layout, please contact our engineering team.

About Our Company

Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City - the global manufacturing capital, specializes in high-precision surface treatment equipment. Our comprehensive product range includes ultrasonic cleaning systems, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing systems, electroplating equipment, industrial pure water machines, water reclamation systems, tunnel drying furnaces, and supporting equipment. We provide complete turnkey surface treatment solutions with integrated R&D, manufacturing, installation, training, and after-sales services backed by robust quality management systems and technical expertise.

Tags:

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

products details

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Copper Busbars Automated Ultrasonic Cleaning System With Precision Nozzles Drying Electrical Industry

Copper Busbars automated ultrasonic cleaning system

Electrical Industry automated ultrasonic cleaning system

Copper Busbars automatic ultrasonic cleaner

Ultrasonic Cleaning Line

Ultrasonic Cleaning Equipment

automated ultrasonic cleaner