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Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration

Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration

Brand Name: Hongshun
Model Number: HS-4384MFG
MOQ: 1 set
Price: $20,000 to $50,000
Packaging Details: film
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Guangdong
Certification:
CCC/CE
Applications:
Complex Parts
Tank Volume:
About 160L
Work Rhythm:
5-7min / Basket
Power Supply:
380±10%/50HZ
Ultrasonic Frequency:
30-50 KHz
Drying Time:
5-7 Minutes
Supply Ability:
5 sets / month
Highlight:

fully automated vacuum hydrocarbon cleaner

,

4-tank ultrasonic distillation cleaner

,

hydrocarbon cleaning line with regeneration

Product Description
Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration
This advanced industrial cleaning system delivers exceptional precision cleaning for complex components through a fully automated 4-tank vacuum hydrocarbon process.
Precision Cleaning Process for Complex Parts
The 4-tank automatic vacuum hydrocarbon cleaner (Model HS-4384MFG) provides superior cleaning performance for intricate components including blind-hole and bonded parts through a comprehensive 4-step automated process.
Workpieces are manually loaded into custom baskets (550×650×450mm) and automatically transported into the machine via a feeding cart. The cleaning sequence begins with:
Tank 1 - Degassing Rough Cleaning: Combines vacuum degassing, 28KHz 4800W three-sided ultrasonic cleaning, and oscillation at room temperature for ≥5 minutes to remove surface oil contamination.
Tank 2 - Degassing Rinsing: Repeats the degassing process to further reduce residue and ensure thorough cleaning.
Tanks 3 & 4 - Vacuum Precision Cleaning: These SUS304 10mm plate tanks utilize dual-frequency (28KHz/40KHz) 4800W ultrasonic waves with shared "CNST" VG95/2.2KW vacuum pumps. Their precision filtration systems (10μ/1μ) ensure microscopic impurity removal, critical for zinc-magnesium-aluminum parts requiring zero dirt and oil residue.
Tanks 5 & 6 - Vacuum Drying: Utilize hydrocarbon vapor (90-130℃) for steam bathing and drying. Equipped with Cuiman RT0.30S roots pumps and CNST VG155 liquid-ring vacuum pumps, these tanks leverage the vacuum boiling effect to dry workpieces in ≥5 minutes. An ion fan at the discharge port cools parts and eliminates static electricity, ensuring readiness for subsequent processes.
Operational Consumption Reference
Order Number Name Wastage Remarks
1 Hydrocarbons Add as required Depends on cleaning volume
2 Filter Cotton Core Approx. 12 per month Replace as required
3 Heat Medium Oil 100L/2500 hours Replace every 2500 work hours
4 Vacuum Pump Lubricating Oil 0.2L/200 hours Check and add every 200 work hours
5 Power Consumption Approx. 30kW/hour Average value
6 Compressed Air 400 NL/min Drive use (cylinder, pneumatic valve)
For a complete technical solution for the Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner, please contact us. We will customize the design based on your product technical requirements and factory layout.
Our Typical Customers
Industrial surface treatment application example Manufacturing facility using hydrocarbon cleaning system