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Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration

Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration

Brand Name: Hongshun
Model Number: HS-4384MFG
MOQ: 1 set
Price: $20,000 to $50,000
Packaging Details: film
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Guangdong
Certification:
CCC/CE
Applications:
Complex Parts
Tank Volume:
About 160L
Work Rhythm:
5-7min / Basket
Power Supply:
380±10%/50HZ
Ultrasonic Frequency:
30-50 KHz
Drying Time:
5-7 Minutes
Supply Ability:
5 sets / month
Highlight:

fully automated vacuum hydrocarbon cleaner

,

4-tank ultrasonic distillation cleaner

,

hydrocarbon cleaning line with regeneration

Product Description
Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration
This advanced industrial cleaning system delivers exceptional precision cleaning for complex components through a fully automated 4-tank vacuum hydrocarbon process.
Precision Cleaning Process for Complex Parts
The 4-tank automatic vacuum hydrocarbon cleaner (Model HS-4384MFG) provides superior cleaning performance for intricate components including blind-hole and bonded parts through a comprehensive 4-step automated process.
Workpieces are manually loaded into custom baskets (550×650×450mm) and automatically transported into the machine via a feeding cart. The cleaning sequence begins with:
Tank 1 - Degassing Rough Cleaning: Combines vacuum degassing, 28KHz 4800W three-sided ultrasonic cleaning, and oscillation at room temperature for ≥5 minutes to remove surface oil contamination.
Tank 2 - Degassing Rinsing: Repeats the degassing process to further reduce residue and ensure thorough cleaning.
Tanks 3 & 4 - Vacuum Precision Cleaning: These SUS304 10mm plate tanks utilize dual-frequency (28KHz/40KHz) 4800W ultrasonic waves with shared "CNST" VG95/2.2KW vacuum pumps. Their precision filtration systems (10μ/1μ) ensure microscopic impurity removal, critical for zinc-magnesium-aluminum parts requiring zero dirt and oil residue.
Tanks 5 & 6 - Vacuum Drying: Utilize hydrocarbon vapor (90-130℃) for steam bathing and drying. Equipped with Cuiman RT0.30S roots pumps and CNST VG155 liquid-ring vacuum pumps, these tanks leverage the vacuum boiling effect to dry workpieces in ≥5 minutes. An ion fan at the discharge port cools parts and eliminates static electricity, ensuring readiness for subsequent processes.
Operational Consumption Reference
Order Number Name Wastage Remarks
1 Hydrocarbons Add as required Depends on cleaning volume
2 Filter Cotton Core Approx. 12 per month Replace as required
3 Heat Medium Oil 100L/2500 hours Replace every 2500 work hours
4 Vacuum Pump Lubricating Oil 0.2L/200 hours Check and add every 200 work hours
5 Power Consumption Approx. 30kW/hour Average value
6 Compressed Air 400 NL/min Drive use (cylinder, pneumatic valve)
For a complete technical solution for the Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner, please contact us. We will customize the design based on your product technical requirements and factory layout.
Our Typical Customers
Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration 0 Fully Automated 4-Tank Vacuum Hydrocarbon Cleaner with Ultrasonic & Distillation Regeneration 1