Robust - structured Automated Powder Coating Line for Construction Materials
Automated Powder Coating Line Overview:
Built to handle construction materials, this Automated Powder Coating Line has a robust structure. It can withstand heavy - duty use and large - sized workpieces. The conveyor system is designed to carry construction materials like steel pipes, aluminum profiles, etc. The powder application system provides a thick and durable coating, protecting these materials from corrosion and wear. Its strength and reliability are major selling points for the construction industry.
Partial parameter description of Automated Powder Coating Line
The tank bracket square tube is made of 2.0T galvanized square tube
The outer shell of the spray tank is made of SUS304#1.2T stainless steel plate bending plate, which is welded together with the bracket and welded seamlessly by TIG welding
Spraying side top plate: made of SUS304#1.2T stainless steel plate bent plate, laser screw holes are bent, and the plate is connected with 10mmSUS304# stainless steel screws
Circulating clear water tank: SUS304#1.5T made of stainless steel plate bending plate, seamless welding by TIG welding, with overflow outlet, automatic water ball valve and drainage valve
Drainage outlet: made of SUS304#1.5T stainless steel 400*400*H800mm
Track bracket: SUS304# 50mm*50mm*t2.0mm square tube welding is used
Sprinkler piping (industrial PVC pipe)
Piping includes all kinds of elbows, tees, pipe caps, ball valves, unions, plugs, elbows, etc
The spacing between pipes is 300mm
Nozzle:
The spacing of the easy-to-remove nozzle is 400mm, and the number is about 96
The nozzle is made of PP material, foggy and stainless steel snap fastener, easy to disassemble and assemble, with a flow rate of 3.0L/min
Circulating water pump:
Corrosion resistant 304# pump
2.2kw centrifugal high pressure pipeline suction pump,
Flow rate: 40m3/h, lift: 16m, inlet diameter φ65mm
Pump filter screen: made of stainless steel plate with high density mesh
Overflow outlet: 100*500mm
Drainage outlet: ¢80mm*1
Other accessories: 1 set
Recirculating tank
Tank size: L1800*W1000*H900mm
Material: SUS304#2.0T Stainless steel plate bending plate made, argon arc welding seamless welding.
Reinforcement ribs of the water tank: bent reinforcement
The water level is too full to drain, and the pipe is equipped with a floating ball for water intake
The top of the box is made into a cover plate to effectively remove water mist and permeate
Process flow of Automated Powder Coating Line:
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Time of each pretreatment process of Automated Powder Coating Line:
project |
Spray pre-oil removal |
Swimming type main oil removal |
Spray washing 1 |
Spray washing 2 |
time |
1.5min |
4-5min |
1.5min |
1.5min |
project |
The swimming style main activated |
Spray washing 3 |
Spray washing 4 |
Swimming type passivation |
time |
4-5min |
1.5min |
1.5min |
4-5min |
project |
Spray washing 5 |
Spray washing 6 |
Pure water wash |
|
time |
1.5min |
1.5min |
1.5min |
|
Our typical customers:
The design and selection of production line process equipment are considered to ensure the realization of process and various technical parameters