Energy - efficient Automatic Powder Coating Equipment with Infrared Curing Technology for Furniture
Automatic Powder Coating Equipment Overview:
The automatic powder coating equipment integrates infrared curing technology, reducing energy consumption by 30% compared to traditional methods. It can cure a wide range of powder coatings within 3 - 8 minutes. The adjustable conveyor speed (0.2 - 2m/min) suits various furniture sizes. With a maximum working width of 2m, it's perfect for coating wooden, metal, and composite furniture. The equipment's user - friendly interface and low - maintenance design make it a top choice for furniture manufacturers aiming for both quality and cost - effectiveness.
Partial parameter description of Automated Powder Coating Equipment:
Powder curing furnace parameters
Design requirements:
Hot air circulation heating system: the temperature can be adjusted from normal temperature to-220℃
The furnace body is made of mechanism rock wool sandwich color steel plate, and each furnace plate adopts labyrinth sealing splicing. The joints are first filled with rock wool sealing, and then filled with high temperature sealing glue. The sealing effect is good, no hot gas leakage, and energy consumption is reduced.
The furnace plate is connected into one body by the inner corner and outer edge of the furnace, which is strong, beautiful and generous
A natural exhaust port is set at the top of the furnace to maintain the organic solvent in the furnace within a controllable range.
The return air pipe in the furnace is equipped with an adjustable outlet to ensure that the hot air entering the furnace is fully mixed.
The furnace air pipe is insulated with rock wool to reduce heat loss and maintain the working environment temperature of the workshop.
Material details:
Specifications: L60000mm*W1200mm*H2500mm outer dimensions as shown in the design drawing
Furnace frame: made of 100x100xT2.0 square tube welding, the furnace frame is 2500mm high
Side, top and bottom plate: the outer plate is made of 0.8t color coated plate,
The inner plate is made of 0.8t galvanized plate;
Insulation layer: Because the temperature requirement is 220℃, rock wool board needs to use 100kg/m3 x 100mm rock wool to make, which has better insulation.
Furnace outer makeup edge: made of 2.0t galvanized plate, welded with the outer furnace plate (spray powder on the appearance)
Furnace inner makeup edge: made of 1.5t galvanized plate, welded with the inner furnace plate,
Internal supply and return air pipe: made of 1.5t galvanized plate;
External supply and return air pipe: made of 1.5t galvanized plate, with insulation of 100mm;
The surface of the furnace frame is sprayed with white paint (or sky blue), and the cosmetic edge is sprayed with powder baking
The curing furnace bottom frame is made by welding 100*100mm*2.0T square tube
2. The bottom fixing adopts 10 mm iron plate and pull-out screws
3. The furnace frame is fully welded and connected
4. The furnace foot is equipped with a protective cover to make it look beautiful
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automated Powder Coating Equipment:
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automatic Powder Coating Equipment
Fully automatic powder coating line: three-phase 380V/50Hz |
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The total power demand is about 125KW/H |
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Suspended conveyor |
4KW * 2 units =8kw |
Pre-oil removal |
2.2KW*1 |
The swimming type main oil removal |
3KW * 10 ultrasonic units |
Water spray |
2.2KW*7 sets = 15.4KW |
Conveyor belt |
0.75KW*2 sets =1.5kw |
Smoke exhaust |
7.5kw |
The circulating fan of the drying furnace |
7.5KW * 1 unit |
Power of circulating fan in curing furnace |
5.5KW * 2 units =11 |
The fan of the powder cabinet |
30kw |
Air compressor 50 HP 37kw (installed by customer) |
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Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface |
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2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine |
Our typical customers:
Company profile :
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.