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High Accuracy Automatic Powder Coating System With Plasma Pretreatment For Metal Products

High Accuracy Automatic Powder Coating System With Plasma Pretreatment For Metal Products

Brand Name: Hongshun
Model Number: HS-AC260CPP
MOQ: 1 set
Price: $20,000 to $50,000
Packaging Details: film
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Dongguan
Certification:
CCC/CE
Workpiece Name:
Metal Hardware
Production Capacity:
800 - 1200 Medium - Sized Metal Parts Per Hour
Control:
PLC
Moving Speed:
0.5 - 3m/min
Control The Power:
Single Phase AC220V-50Hz Single Phase + Ground Wire
Drive Power:
Three-phase AC380V-50Hz Three-phase Five-wire System
Supply Ability:
5 sets/month
Highlight:

High Accuracy Automatic Powder Coating System

,

Plasma Pretreatment Automatic Powder Coating System

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High Accuracy Powder Coat Paint Line

Product Description
High Accuracy Automatic Powder Coating System With Plasma Pretreatment
This automated powder coating assembly features plasma pretreatment technology that improves powder adhesion on metal surfaces by 40%. The precision-controlled powder spraying system achieves coating thickness tolerance of ±1.5μm with a production capacity of 800-1200 medium-sized metal parts per hour. The compact yet sturdy structure integrates easily into existing production lines, making it ideal for metal hardware, automotive body parts, and metal pipes while providing long-lasting, corrosion-resistant coatings.
Powder Coating System Components
Fully Automatic Recovery Powder Cabinet System
Complete powder spraying system includes:
  • Fully automatic recovery powder spraying cabinet
  • Large cyclone recovery system
  • Air supply center
  • Automatic spraying reciprocating machine
  • Manual spraying stations
  • Secondary powder recovery system
  • Automatic and manual powder spraying guns
Cyclone Quick Color Changing Spray Booth Features
  • Large cyclone two-stage powder recovery system with high efficiency and cost reduction
  • Advanced external hand-spraying platform for operator comfort and accessibility
  • European cyclone technology with single separation rate exceeding 97%
  • Back filter with blowback filter element recovery - high efficiency, low noise
  • Automatic recycling and powder screening system for pollution-free powder circulation
  • Flap mechanism and pulse air flow automatic cleaning system for timely powder recovery
For complete technical solutions: Contact us for customized designs based on your product technical requirements and factory layout.
Automated Powder Coating Process Flow
Loading → Spray pre-degreasing and residue removal → Main degreasing (swimming + ultrasonic + heating cleaning) → Spray water washing (I) → Spray water washing (II) → Activation by swimming → Spray washing (3) → Spray washing (4) → Swim lay type passivation → Spray washing (5) → Spray washing (6) → Pure water cleaning + adjustable automatic blow water → Water drop removal → Dehydration drying furnace → Natural cooling → Online roasting → Under belt anti-pull installation baking → Automatic coating powder spraying cabinet → Hurricane recovery powder supply center → Secondary recovery system → Grinding cabinet → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Power Specifications
Component Power Consumption
Fully automatic powder coating line Three-phase 380V/50Hz
Total power demand Approximately 125KW/H
Suspended conveyor 4KW × 2 units = 8KW
Pre-oil removal 2.2KW × 1 unit
Swimming type main oil removal 3KW × 10 ultrasonic units
Water spray 2.2KW × 7 sets = 15.4KW
Conveyor belt 0.75KW × 2 sets = 1.5KW
Smoke exhaust 7.5KW
Drying furnace circulating fan 7.5KW × 1 unit
Curing furnace circulating fan 5.5KW × 2 units = 11KW
Powder cabinet fan 30KW
Air compressor (50 HP) 37KW (installed by customer)
Customer Requirements:
1) Provide 1-inch water pipe for tap water and 3-inch drainage pipe to designated interface
2) Main power supply: line arranged to main switch of control cabinet
Company Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City - the global manufacturing capital, is a professional manufacturer of high-precision surface treatment equipment. Our comprehensive product range includes ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and peripheral supporting equipment and consumables. We provide complete turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services supported by comprehensive quality management systems and strong technical expertise.
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