Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring

Intelligent Automated Powder Coating Setup with IoT - enabled Monitoring for Multi - industry Applications

Automated Powder Coating Setup Overview:

Our intelligent automated powder coating setup is integrated with IoT - enabled monitoring, allowing real - time tracking of production parameters from anywhere. It's adaptable to various industries, including electronics, furniture, and automotive. The setup can handle parts of different sizes and weights, with a production capacity ranging from small - batch to large - scale production. The smart control system optimizes powder usage and coating quality, making it a versatile and future - proof solution for modern manufacturing.

Partial parameter description of Automated Powder Coating Setup:

Control cabinets (total electrical cabinets) PLC control system

The control equipment is simple to operate, and the equipment problem control panel is clear at a glance

A programmable controller featuring a CPU, input and output interfaces, and a touch panel. It features a user-friendly interface, centralized control of pumps, fans, burners, and conveyor line drives using graphic symbols, along with functions such as parameter settings, alarm information prompts, maintenance tips, and password protection. The system ensures stable control, easy operation, and convenient maintenance.

The total control cabinet SS41(T=1.2mm) is formed by cold plate bending and welding, and the surface is sprayed with paint;

Electrical accessories are assembled with well-known brands or brands of the same level;

Lay out the power line and control line of the whole set of equipment;

Ambient temperature: the temperature of safe environment mode is-10~50℃

Function:

Motor overload control and alarm;

Display of conveyor operation status;

Setting of furnace temperature value, over-temperature alarm, data processing and display, furnace temperature display;

Conversion and setting of each control mode;

Control devices such as start/stop and overload protection for each fan and motor;

Electrical components:

1. Air switch, contactor and circuit breaker are assembled with imported brand combination;

2. Thermostat: Taiwan SKG;

Note: The automatic line equipment does not include:

1. Install the gas pipeline of the air compressor

2. Workshop lighting part

3. Main line installation in the workshop

4. The main line shall be installed by the customer to the main control box. All wires from the box to the equipment shall be installed by the equipment supplier

For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.

Process flow of Automated Powder Coating Setup :

Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging

Power list of Automated Powder Coating Setup :

Our typical customers:

Company profile :  

Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.