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Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring

Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring

Brand Name: Hongshun
Model Number: HS-IT360CPP
MOQ: 1 set
Price: $20,000 to $50,000
Packaging Details: film
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
Dongguan
Certification:
CCC/CE
Workpiece Name:
Multi - Industry Applications
Production Speed:
2000 - 3000 Pieces Per Hour
Coating Thickness:
35 - 110μm
Air Compressor:
50 HP
Control The Power:
Single Phase AC220V-50Hz Single Phase + Ground Wire
Drive Power:
Three-phase AC380V-50Hz Three-phase Five-wire System
Supply Ability:
5 sets/month
Highlight:

Intelligent Automatic Powder Coating Line

,

Smart Control Automatic Powder Coating Line

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Smart Control Powder Coating Conveyor Systems

Product Description
Intelligent Automatic Powder Coating Line with IoT-Enabled Monitoring
Our intelligent automated powder coating setup features IoT-enabled monitoring for real-time tracking of production parameters from any location. This versatile system adapts to various industries including electronics, furniture, and automotive, handling parts of different sizes and weights with production capacity ranging from small-batch to large-scale operations.
Control System & Electrical Components
The system utilizes a programmable controller with CPU, input/output interfaces, and touch panel for centralized control of pumps, fans, burners, and conveyor drives. Features include user-friendly graphic interface, parameter settings, alarm information, maintenance tips, and password protection.
  • Control cabinet constructed from SS41 cold plate (T=1.2mm) with painted surface
  • Electrical components from well-known brands
  • Motor overload control and alarm system
  • Conveyor operation status display
  • Furnace temperature monitoring with over-temperature alarm
  • Operating environment: -10°C to 50°C
Note: The automatic line equipment does not include: gas pipeline installation for air compressor, workshop lighting, main line installation in workshop, or main power line to control box.
Powder Coating Process Flow
Loading → Pre-degreasing & residue removal → Main degreasing (swimming + ultrasonic + heating) → Water washing (I & II) → Activation → Spray washing (3 & 4) → Passivation → Spray washing (5 & 6) → Pure water cleaning → Automatic water blow-off → Dehydration drying → Natural cooling → Online roasting → Powder spraying → Hurricane recovery → Secondary recovery → Grinding → Curing oven drying → Natural cooling → QC inspection → Unloading → Packaging
Power Requirements
Component Power Consumption
Fully automatic powder coating line Three-phase 380V/50Hz
Total power demand Approximately 125KW/H
Suspended conveyor 4KW × 2 units = 8KW
Pre-oil removal 2.2KW × 1 unit
Main oil removal 3KW × 10 ultrasonic units
Water spray 2.2KW × 7 sets = 15.4KW
Conveyor belt 0.75KW × 2 sets = 1.5KW
Smoke exhaust 7.5KW
Drying furnace circulating fan 7.5KW × 1 unit
Curing furnace circulating fan 5.5KW × 2 units = 11KW
Powder cabinet fan 30KW
Air compressor (50 HP) 37KW (installed by customer)
Requirements: Customer to provide 1-inch water pipe for tap water, drainage pipe of more than 3 inches, and main power supply line to the control cabinet main switch.
Customer Applications
Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring 0 Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring 1 Intelligent Automatic Powder Coating Line Smart Control With IoT Enabled Monitoring 2
Company Profile
Dongguan Hongshun Automation Equipment Co., Ltd., located in Dongguan City, is a professional manufacturer of high-precision surface treatment equipment. Our product range includes ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces, and peripheral supporting equipment. We provide complete turnkey surface treatment projects with integrated R&D, manufacturing, installation, training, and after-sales services.
For complete technical solutions and customized designs based on your product requirements and factory layout, please contact us.