Precision - controlled Automated Powder Coating Unit with Electrostatic Flocking Technology for Electronics
Automatic Powder Coating Unit Overview:
Featuring electrostatic flocking technology, our automated powder coating unit provides unparalleled precision for electronics components. The adjustable spray gun can reach a minimum coating thickness of 20μm with an accuracy of ±2μm. With a production capacity of 2000 small parts per hour, it's highly efficient. The enclosed booth design minimizes dust interference, ensuring a clean coating environment. Perfect for circuit boards, electronic housings, and connectors, it delivers a smooth, protective finish that safeguards sensitive electronics.
Partial parameter description of Automated Powder Coating Unit:
Ultrasonic system
Ultrasonic cleaning tank size D100*L400*H1000mm*16 sets
Ultrasonic is made of SUS304#2.5T stainless steel
The surface of the tank body is treated by electroplating hard lo
The number of shock heads is 48
Ultrasonic power 2.4kw
Ultrasonic frequency 28k
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automated Powder Coating Line:
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automatic Powder Coating System
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Fully automatic powder coating line: three-phase 380V/50Hz
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The total power demand is about 125KW/H
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Suspended conveyor
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4KW * 2 units =8kw
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Pre-oil removal
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2.2KW*1
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The swimming type main oil removal
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3KW * 10 ultrasonic units
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Water spray
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2.2KW*7 sets = 15.4KW
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Conveyor belt
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0.75KW*2 sets =1.5kw
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Smoke exhaust
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7.5kw
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The circulating fan of the drying furnace
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7.5KW * 1 unit
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Power of circulating fan in curing furnace
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5.5KW * 2 units =11
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The fan of the powder cabinet
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30kw
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Air compressor 50 HP 37kw (installed by customer)
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Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface
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2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine
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Our typical customers:
This production line is dedicated to the surface treatment of aluminum products
TheAutomatic Powder Coating System consists of an automatic pretreatment system, a hanging conveying system, a dehydration furnace and a drying curing furnace (heating system), an automatic powder recovery cabinet, a large cyclone, a secondary recovery system, a two-dimensional reciprocating machine, a grating recognition system, an isolation room, air ducts, a sample cabinet, two PVC conveying curing furnace lines, and a PLC programming centralized electrical control system
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