High Cleanliness Die-casting Part Vacuum Hydrocarbon Cleaning And Drying Line
This high cleanliness die-casting part vacuum hydrocarbon cleaning and drying line is engineered to meet strict cleanliness standards for die-cast components. Its sealed vacuum chamber uses specialized hydrocarbon solvents to penetrate porous die-cast surfaces, removing machining oil, release agents, and oxide residues trapped in cavities and seams.
Equipped with ultrasonic enhancement (28-40kHz) and multi-stage rinsing, it achieves ISO 16232 Class 5 cleanliness, critical for automotive and aerospace die-castings. The integrated vacuum drying system eliminates moisture in 6 minutes, preventing white rust on aluminum/zinc parts.
With automated loading and PLC control, it processes 300-500 parts/hour, ensuring consistent results for gear housings, brackets, and structural die-castings. Its solvent recovery system reduces waste by 95%, making it cost-effective for high-volume production.
Requirements for High-efficiency Automatic Vacuum Hydrocarbon Cleaning And Drying Processing Line moving, layout and installation
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order number
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project
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requirement
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method of attachment
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point of junction
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1
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Equipment moved in
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The entrance is at least 2.6m wide and 3m high
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2
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Site of placement
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Indoor temperature 0~40℃, ventilation and light
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3
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Installation and layout
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At least 1m of maintenance space should be reserved around the equipment
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4
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main power source
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Three phases, 50Hz, 380V, total electrical power about 51Kw
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Cabinet switch terminals
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5
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compressed air
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Pressure 0.4~0.6MPa, 400NL/min (customer provided)
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Gauge φ 12mm
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On top or side of the cleaning machine
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6
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cooling-water machine
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12hp (air-cooled) three-phase 380V
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Gauge φ51mm
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Top or side of the washing machine
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7
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exhaust
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About 900m³/H (the equipment has built-in exhaust fan, and the customer implements the exhaust pipe construction and connection from the equipment to the outdoor)
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Pin φ150mm
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On top of the cleaning machine
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For a complete technical solution Of High-efficiency Automatic Vacuum Hydrocarbon Cleaning And Drying Processing Line, please contact me. We will customize the design based on your product technical requirements and factory layout.
Our typical customers:
High Cleanliness Die-casting Part Vacuum Hydrocarbon Cleaning Line acceptance
Acceptance basis
1) Technical requirements stipulated in the contract
2) Technical agreement signed by both parties
3) Drawings and technical data signed by both parties
4) Acceptance data provided by the seller
5) Relevant national standards, international standards and technical standards confirmed by both parties
Initial acceptance
1) It shall be carried out in the seller's factory, and the buyer shall carry out relevant inspection and measurement, operation and debugging of the equipment, and trial production of samples, so as to ensure that the equipment complies with the contract, technical agreement and relevant technical requirements.
2) Conduct relevant inspection and measurement
3) Check the reliability and appearance integrity of equipment, tooling and lubrication system
4) Perform empty operation test
5) Check the consistency between the equipment description and the main outsourced list
Final acceptance
1) Calculate the production beat to meet the design requirements
2) Check the cleaning effect
Training items of High Cleanliness Die-casting Part Vacuum Hydrocarbon Cleaning Line
1) Training on equipment principle, structure and other knowledge
2) Training on equipment operation, emergency response, treatment and maintenance
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