Intelligent Automated Powder Coating System with AI - based Quality Control for Appliance Parts
Automated Powder Coating System Overview:
This intelligent automated powder coating system utilizes AI - based quality control, detecting coating defects in real - time with an accuracy of 99%. The adjustable spray guns can coat appliance parts like refrigerator doors, washing machine drums, etc., with a thickness range of 35 - 120μm. It has a production capacity of 1500 - 2000 parts per hour. The system's intuitive interface allows operators to easily manage parameters. Its advanced technology ensures consistent, high - quality coating for household appliances.
Partial parameter description of Automated Powder Coating System :
Wagner powder electrostatic spray gun
Automatic powder spraying gun 8 sets
4 sets of manual powder gun
Product Introduction:
The device adopts imported Wagner powder spraying gun and is developed and produced based on the most forward-looking design concept of the coating industry.
A new generation of electrostatic spraying equipment.
characteristic :
1. Reasonable design, beautiful appearance, compact structure, the controller body is fully sealed to prevent powder leakage caused by pollution and circuit short circuit.
2. The split high voltage electrostatic powder gun weighs only 480G. It can be used for flat parts, negative corners and complex parts with high powder rate
Higher, no matter what kind of powder can produce uniform and repeatable spraying effect (can spray metal powder).
3. Unique needle flow design, so that the needle does not accumulate powder, good discharge effect, and improve the powder rate.
4. Stainless steel powder bucket, clean and convenient.
5. Powder transfer pump: The standard powder transfer and easy to clean internal design is the most prominent feature of the new powder pump. The internal design of the powder pump has a complete nozzle, which can be easily cleaned by air.
For a complete technical solution of Automatic Powder Coating System, please contact me. We will customize the design based on your product technical requirements and factory layout.
Process flow of Automated Powder Coating System :
Loading⇒ Spray pre-degreasing and residue removal⇒main degreasing by swimming + ultrasonic + heating cleaning ⇒ Spray water washing (I) ⇒ Spray water washing (II) ⇒ Activation by swimming ⇒ spray washing (3) ⇒ spray washing (4), swim lay type passivation, spray washing (5) ⇒ spray washing (6) ⇒ pure water cleaning + adjustable automatic blow water, drop of water, dehydration drying furnace, natural cooling, online roast ⇒ under a belt anti-pull installation baked ⇒ on a PP board make automatic coating powder spraying cabinet⇒ hurricane recovery Powder supply center ⇒ Secondary recovery system ⇒ Grinding cabinet ⇒ Curing oven drying ⇒ Natural cooling⇒ QC inspection ⇒ Unloading ⇒ Packaging
Power list of Automated Powder Coating System:
Fully automatic powder coating line: three-phase 380V/50Hz |
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The total power demand is about 125KW/H |
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Suspended conveyor |
4KW * 2 units =8kw |
Pre-oil removal |
2.2KW*1 |
The swimming type main oil removal |
3KW * 10 ultrasonic units |
Water spray |
2.2KW*7 sets = 15.4KW |
Conveyor belt |
0.75KW*2 sets =1.5kw |
Smoke exhaust |
7.5kw |
The circulating fan of the drying furnace |
7.5KW * 1 unit |
Power of circulating fan in curing furnace |
5.5KW * 2 units =11 |
The fan of the powder cabinet |
30kw |
Air compressor 50 HP 37kw (installed by customer) |
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Note: 1) The customer shall provide the 1-inch water pipe for tap water, the drainage pipe of more than 3 inches and install it to the designated interface |
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2) Main power supply: the line is arranged to the main switch of the control cabinet of this machine |
Our typical customers:
Company profile :
Dongguan Hongshun Automation Equipment Co., Ltd. is located in Dongguan City, the global manufacturing capital. It is a professional manufacturer of high-precision surface treatment equipment. Its main products include: We offer a full range of ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water machines, reclaimed water reuse equipment, tunnel drying furnaces and their peripheral supporting equipment and consumables, etc. We provide turnkey surface treatment projects for our customers. The company integrates independent research and development, production and manufacturing, installation and training, and after-sales service. It also has a complete quality management system and strong technical strength.