order number

Overview of features

 elaborate

1 

High degree of automation

The loading and unloading of materials by the robot is carried out automatically, and the cleaning, drying and washing basket turnover are completed automatically.

2 

Enhanced cleaning effect

1: Ultrasonic cleaning devices are installed in the first, second and third tanks of this device to remove the attached dirt on the workpiece by ultrasonic waves and achieve the purpose of cleaning.

2: Deaeration and Cleaning: The density of the cleaning solution for the carbonyl hydrogen system is around 0.73, which is lower than that of water. As a result, the internal dissolved oxygen content is more than ten times higher than in water. The attenuation of ultrasonic waves by air increases exponentially, making the ultrasonic waves very weak in the carbonyl hydrogen solution that has not undergone deaeration treatment. To improve the cleaning effect, vacuum tanks are installed in the circulation pipes of tanks No.1, No.2, and No.3 for vacuum deaeration cleaning, facilitating the transmission of ultrasonic waves and achieving optimal cleaning results

3 

Good dryness

1: Through the high temperature steam sprayed to the workpiece, the bath is formed by the phenomenon of condensation, and at the same time, it has the function of heating the tank and heating the workpiece;

Then, through high vacuum suction, sudden boiling vaporization is generated for vacuum drying;

2: Through vacuum drying, it can effectively and thoroughly dry the blind holes and concave parts of various metal parts to be cleaned which are difficult to dry.

4 

High security

1: The motor inside the equipment and the pump motor (power ≥ 400W) are all explosion-proof (EXBT4 grade);

2: All control valves are pneumatic valves to prevent the potential spark hazard;

3: The liquid level gauge is isolated by optical fiber sensor;

4: The safety explosion-proof sealing grade of the electrical control cabinet complies with GB50054-1995;

5: Compressed air is connected in the electric control box, air pressure box and relay box to reduce the gas concentration in the area and isolate it from the outside world;

6: The vacuum pump uses a liquid seal vacuum pump with high safety. During the vacuum extraction, the fog and steam of the cleaning liquid are condensed and recovered through gas-liquid separation, so the concentration of exhaust gas is reduced;

7: The equipment is equipped with automatic fire extinguishing device, which will be automatically started when the internal temperature of the equipment reaches the set value (about 90℃);

8: The heating device does not directly heat the hydrocarbon solution, but uses heat transfer oil to conduct heat indirectly to ensure safety;

9. The system distillation, steam bath washing and drying tank all work in the state of vacuum, the oxygen concentration is reduced to ensure safety;

10: Install the interlocking device, the valve will not open if the steam does not reach the predetermined vacuum;

11: Insulation treatment shall be carried out on the high temperature parts of the tank and pipeline system;

12: Install the cleaning liquid cooling device in the cleaning tank to control the temperature (the machine stops when the temperature is abnormal);

13: Install grounding wire for tank, filter and pipeline system to prevent any static electricity from producing sparks;

14: air switch with leakage protection function;

15: The visible window is made of explosion-proof glass;

16: The internal lighting fluorescent lamp is explosion-proof.

5 

Low operating costs

1: The fog and steam of the cleaning liquid extracted from the vacuum steam cleaning and drying tank are condensed and recovered through gas-liquid separation, so the consumption of cleaning liquid is greatly reduced;

2: Carbon hydrogen is currently internationally recognized as an environmentally friendly cleaning agent, the cleaning effect is comparable to chloroform organic solvents, and zero emissions during operation.

Clean the outer basket type

Feature size

quantity

Fancy basket

Four sub-baskets can be installed in one mother basket. The size of the sub-basket is 300*250*150MM, and the sub-basket is provided by the customer.

10

order number

Process name

Washing method

Clean the medium

Cleaning conditions

Time Settings

remarks

1 

Put the parts into the washing basket

/

/

/

/

 manipulator

2 

Wash the basket into the device

/

/

/

/

voluntarily

3 

1# Atmospheric degassing cleaning

Degassing + ultrasonic (40KHz 1800W)

Hydrocarbon solvents

Room temperature ~50℃

Less than 5 minutes

voluntarily

4 

2# atmospheric degassing cleaning

Vacuum degassing + ultrasonic (40KHz 1800W)

Hydrocarbon solvents

Room temperature ~50℃

Less than 5 minutes

 voluntarily

5 

3# atmospheric degassing cleaning

Vacuum degassing + ultrasonic (40KHz 1800W)

Hydrocarbon solvents

Room temperature ~50℃

Less than 5 minutes

voluntarily

6 

4# vacuum drying

Steam bath and drying

Hydrocarbon vapors

90~100℃

Less than 5 minutes

voluntarily

7 

5# vacuum drying

Steam bath and drying

Hydrocarbon vapors

90~100℃

Less than 5 minutes

 voluntarily

8 

Washing and unloading equipment

/

/

/

/

 voluntarily

9 

The parts are washed in the basket

/

/

/

/

manipulator

order number

project

description

1 

device name

Five tank automatic hydrocarbon cleaning machine

2 

unit type

HS-5144AFG

3 

run mode

The robot hand carries the basket, puts and extracts parts, and the parts are cleaned automatically and continuously

4 

Tank size

(W)650*(D)580*(H)550mm

5 

Tank volume

About 160L

6 

manipulator

One set of robot arms

7 

Steam generator

installation

300L

8 

Distillation recovery unit

300L

9 

cooling-water machine

Air-cooled industrial chiller (15HP)

10 

Cool the material

250W multi-wing fan

11 

fan

400W multi-wing fan

12 

character of service

Allow 20h/day

13 

Work rhythm

5-7min (adjustable-reference value)

14 

Running noise

Less than 85dB (at 2 meters around the equipment)

15 

Maximum temperature of the shell

<45°C (except for visible doors and Windows), high temperature parts are insulated and protected

16 

 ultrasonic frequency

40KHz(1.2# Slot) / 40KHz (slot 3)

17 

Total ultrasonic power

1.8KWx3=5.4kW

18 

Total electrical power

3 phase 380V, about 75KW (excluding chiller power)

19 

Average power consumption

About 40-50Kw (power consumption during normal use after the temperature has reached the set value)

20 

 tri coloured lantern

Red-fault, yellow-alarm prompt, green-automatic operation

21 

Standard color of equipment

Framework: White computer            Framework: White computer

Control cabinet: orange yellow          Control cabinet: orange yellow

Outer packaging door panel: computer white

Or accept customer customization of equipment color

22 

Overall size of the machine

Excluding tracks, chillers and top exhaust: (L) 6000 * (W) 3200 * (H) 2700mm

Note: the floor area should be left with a maintenance space of no less than 1 meter

23 

production cycle

60 days after receipt of deposit (excluding holidays)

24 

Place of delivery

In the customer's factory

order number

name

 wastage

remarks

1 

Clean the hydrocarbons

Add as required

It depends on the amount of cleaning

2 

Filter cotton core

About 12 per month

Replace as required

3 

Heat medium oil

100L/2500 hours

Replace every 2500 hours of work

4 

Vacuum pump lubricating oil

0.2L/200 hours

Check and add every 200 hours of work

5 

power consumption

About 30kw/hour

average value

6 

compressed air

400 NL/min

Drive use (cylinder, pneumatic valve)

order number

 project

 requirement

method of attachment

 point of junction

1 

Equipment moved in

The entrance is at least 2.6m wide and 3m high

2 

Site of placement

Indoor temperature 0~40℃, ventilation and light

3 

Installation and layout

At least 1m of maintenance space should be reserved around the equipment

4 

 main power source

Three phases, 50Hz, 380V, total electrical power about 51Kw

Cabinet switch terminals

5 

 compressed air

Pressure 0.4~0.6MPa, 400NL/min (customer provided)

Gauge φ 12mm

On top or side of the cleaning machine

6 

 cooling-water machine

12hp (air-cooled) three-phase 380V

Gauge φ51mm

Top or side of the washing machine

7 

exhaust

About 900m³/H (the equipment has built-in exhaust fan, and the customer implements the exhaust pipe construction and connection from the equipment to the outdoor)

Pin φ150mm

On top of the cleaning machine