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Intelligent Production Line For Magnesium Alloy Motor Housings

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Mr. Jesse Tang

hongshunautomation@gmail.com

8613929185382

8613929185382

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Intelligent Production Line For Magnesium Alloy Motor Housings

Brand Name:	Hongshun
Model Number:	HS-6810AIDL
MOQ:	1 set
Price:	$300,000 to $500,000
Packaging Details:	film
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

Dongguan

Certification:

CCC/CE

Applications:

Magnesium Alloy Motor Housings

Product Qualification Rate:

Over 98%

Energy-saving:

20%

Cost Reducing:

30-40%

Efficiency Increased:

10-30%

Increasing Net Profit:

10-15%

Supply Ability:

5 sets/month

Highlight:

intelligent magnesium alloy motor housing production line

smart manufacturing solution for motor housings

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Product Description

Intelligent Production Line For Magnesium Alloy Motor Housings

Application Analysis of Magnesium Alloys in Motor Enclosures

New energy vehicles represent a significant growth driver in the global economy. However, their power batteries and electric drive systems typically add 200-500 kg of weight compared to conventional fuel vehicles, resulting in reduced range and handling performance. This creates an urgent need for lightweight solutions. The electric drive system, as a critical component, benefits substantially from housing weight reduction. Magnesium alloy offers a density approximately one-third lower than aluminum alloy, making it an ideal material for achieving significant weight savings in gearbox and electric drive housings for new energy vehicles.

Advanced Manufacturing Processes

Semisolid Injection Molding

While magnesium alloy can follow traditional aluminum die-casting processes, semi-solid injection molding has emerged as the preferred technical route for large structural components. This process balances safety, environmental concerns, oxidation prevention, and high-density requirements. The solid phase ratio significantly impacts forming capability and defect prevention, with proper distribution enhancing magnesium alloy performance. Compared to cold chamber and hot chamber die-casting, semi-solid injection molding demonstrates superior microstructure and performance characteristics for thin-walled components.

Automated Deburring

This system incorporates professional automated deburring robots with flexible grinding tools. A high-precision visual recognition system scans and positions casting surfaces, enabling precise burr removal along preset paths with controlled force. This results in smooth, flat casting surfaces while improving processing efficiency by tens of times compared to traditional methods. The automated process requires minimal technical staff for maintenance and monitoring, reducing labor costs by 100-200% compared to traditional manual grinding operations.

Automated Milling

Robotic systems automatically handle castings, installing them onto cutting equipment for precise turning and milling operations. The system maintains strict dimensional tolerances and meets complex design requirements from various customers, ensuring high-quality final products. Automated feeding reduces labor requirements by 5-10 times, with overall labor cost reductions of 100-200% compared to traditional methods requiring multiple operators for clamping, debugging, and monitoring.

Automated Passivation Treatment

Passivation treatment is crucial for enhancing corrosion resistance in magnesium-aluminum alloy castings. The automated production line transports castings to treatment areas via conveyor systems, using intelligent chemical control equipment to precisely adjust passivation solution concentration, processing time, and temperature. This ensures stable, uniform passivation effects that extend casting service life and improve overall product quality. The automated process reduces manual handling requirements, cutting labor costs by 100-200% while maintaining consistent quality through regular inspections.

Project Objectives

Establish an AI-automated die-casting production line meeting international advanced standards
Achieve product qualification rates exceeding 98%
Reduce energy consumption by 20% compared to traditional die-casting lines
Increase production efficiency by 10-30%
Decrease labor costs by 30-60%
Significantly increase net profit by 10-15%
Promote intelligent development within the die-casting industry

For a complete technical solution for Intelligent Production Line For Magnesium Alloy Motor Housings, please contact us. We will customize the design based on your product technical requirements and factory layout.

Our Typical Customers

Production Line Layout

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Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

products details

Automated Passivation Systems

Automated Anodizing Line

Automated Powder Coating Line

Spray Cleaning Machine

Vacuum Hydrocarbon Cleaning Line

Ultrasonic Cleaning Line

Flat Glass Washing Machine

Industrial Drying Ovens

Pure Water Treatment Machine

Reclaimed Water Reuse Equipment

Smart Manufacturing Solutions

Consumable Items

Intelligent Production Line For Magnesium Alloy Motor Housings

intelligent magnesium alloy motor housing production line

smart manufacturing solution for motor housings

automated magnesium alloy housing production line

Die Casting Manufacturing

die casting solutions

Magnesium Die Casting