Against the backdrop of the global manufacturing industry's accelerated transformation towards intelligence, the die-casting industry is confronted with an urgent need to enhance production efficiency, reduce costs, improve product quality and strengthen market competitiveness. This project aims to create an AI-intelligent die-casting product production line. By introducing advanced AI technology, automated equipment and innovative production management models, it aims to achieve intelligence, automation and refinement throughout the die-casting production process, thereby enhancing the core competitiveness of enterprises in the market.
1. The project covers the overall planning, design, construction, commissioning of the AI automated die-casting production line, as well as MES+EMS production data management, cost data analysis, and operation management.
2. The existing production site will be renovated to meet the layout requirements of the new production line.
3. Advanced AI automated die-casting equipment, robots, and automated logistics systems will be introduced.
4. Customized production management MES and energy management EMS software will be developed to achieve intelligent monitoring and management of the production process.
5. A complete IATF16949 quality inspection system will be established, equipped with advanced inspection equipment.
Software system: MES + EMS production management
Introducing the Manufacturing Execution System (MES) and the Energy Management System (EMS) enables the informatization of the production process and the intelligent control of energy consumption. The MES system comprehensively monitors the production process, covering aspects such as order management, production scheduling, quality management, and equipment management, ensuring efficient and orderly production; the EMS system continuously monitors equipment energy consumption and optimizes energy allocation through intelligent algorithms, aiming to achieve a 20% energy-saving goal.
Hardware equipment upgrade :
1. Mold manufacturing innovation: Mold manufacturing is carried out using diffusion welding technology. Through material classification combination and process simplification, the cost of molds is reduced by 30-40%, and the reliance on manual labor is decreased by 30%.
2. Automation of grinding process: Products weighing less than 2KG are automatically ground by robots equipped with vision and force control systems; products weighing 2-10KG are efficiently processed by rotary worktable burrs machines, with an efficiency increase of 50% and a reduction of 60% in manual labor.
3. Intelligent transformation of core equipment: CNC processing, shot blasting machines, and high-pressure cleaning machines introduce rotary worktables to reduce the number of clamping times, increase production efficiency by 10-30%, and reduce the demand for manual labor by more than 50%.
4. Full-process automation connection: Robots are used to connect various production processes to achieve automatic material circulation; AGVs are responsible for the logistics transportation of main process interfaces, further reducing manual intervention.
For a complete technical solution Of AI-intelligent Die-casting Product Production Line, please contact me. We will customize the design based on your product technical requirements and factory layout.
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