gantry automatic anodizing production line for Inner pot of the rice cooker

1. Equipment name: gantry automatic anodizing production line for Inner pot of the rice cooker

2. Equipment model: HS-2100YH

Iii. Equipment Introduction:

1. The production line is automatically controlled and designed according to the buyer's existing process production requirements, combined with the actual operation specifications and the rich experience of Dongguan Hongshun Automation Equipment Co., LTD in surface treatment equipment manufacturing for a long time, the gantry production line is designed.

The production line is equipped with three medium-track single-arm double-hook gantry cranes, controlled by a PLC for horizontal and vertical movement. The cranes use Japanese Panasonic frequency converters to achieve multi-level automatic speed adjustment, slow start, stop, and rapid operation. The horizontal speed ranges from 4 to 40 m/min, while the hook lifting speed is between 7 and 12 m/min. The entire machine's control system is centralized in the main electrical cabinet, featuring temperature control instruments, operation switches, and voltage meters, each installed individually for each crane to facilitate operation and control. Each crane is monitored via a dedicated touch screen, which allows real-time monitoring of the crane's actions and automatic timing after the workpiece is placed in the slot. Process parameters can be set to ensure product quality, consistency, and facilitate standardized workshop management. The operation mode can be selected between automatic and manual control, and can be switched at any workstation.

3. The production beat of the whole line is designed to be about 5-10 minutes per beat, which will be adjusted according to the fastest running speed of the vehicle and the actual process of the production line.

4. The whole loading and unloading process is completed by automatic mechanism combined with manual operation. The loading position is fixed and confirmed by manual. The crane is manually controlled to lift the surface treatment function slot and complete the oxidation process.

4. Basic composition of equipment

1. Surface treatment tank (functional tank)

2. Body frame

3. Longmen single-arm crane                    

4. Intelligent electric control system

5. Heating and refrigeration system

6. Air stirring system

7. Recirculation filtration system

8. Oxidized rectifier power supply             

9. Water supply and drainage piping system

10. Exhaust ventilation treatment system                        

11. Target

12. Loading and unloading device

V. Basic design conditions (production line installation and use conditions)

1. Processing object:

Maximum size of workpiece: 3600X1300X3mm (L×W×H)          Maximum size of workpiece: 3600X1300X3mm (L×W×H)

Workpiece material: aluminum is the main

Production requirements: workpiece surface oxidation treatment

2. Output:

Production quantity: (process time is about 0~10-min/pulse) adjusted according to the actual production process

3. Equipment working conditions

Environmental temperature: 0℃~45℃ is most suitable

Relative humidity: less than or equal to 90%

Water pressure: 0.3Mpa

Source of steam: 0.2~0.5Mpa

Main power supply: 380±10%/50HZ

25V-3000A rectifier

Refrigerator 22.5KW

Filter 8KW

4. Power supply and wastewater treatment

² The municipal water supply source interface is connected by the user to each device, and the external water pressure of the equipment is the municipal water supply pressure.

² The exhaust gas shall be discharged by the buyer to the waste gas treatment tower (the indoor duct shall be sold by the seller).

² The acid and alkali wastewater shall be discharged by the supplier to the collection place designated by the user (within 5 meters outside the equipment).

² The steam source is connected to each location of the equipment by the user (within 5 meters outside the equipment), and the steam pressure is 0.2~0.5Mpa.

² The power supply is connected to each location of the equipment by the user (the rectifier, refrigeration machine, fan and surrounding equipment are within 3 meters outside the equipment, and the main control power supply is within 5 meters)

5. Production line foundation and plant conditions

² The functional slot part of the production line shall be load-bearing according to the standard plant floor

² The auxiliary equipment is installed in the placement area isolated from the production line

² The production line shall be treated with anti-corrosion according to the standard

6. Basic process flow and process parameter configuration

        Feed material → 1 Chemical degreasing → 2 Water washing → 3 Alkali etching → 4 Water washing → 5 Water washing → 6 Acid washing → 7 Water washing → 8 Water washing → 9 Anodizing → 10 Anodizing → 11 Anodizing → 12 Water washing → 13 Water washing → 14 Coloring → 15 Water washing → 16 Coloring → 17 Water washing → 18 Coloring → 19 Water washing → 20 Coloring → 21 Water washing → Unloading

7. Material list for equipment: